Product Overview: JLG Cable Harness (Part #1001096707)

1001096707 Cable Harness for JLG Scissor Lift 1930ES 2030ES 2630ES 2646ES

The 1001096707 Cable Harness is a high-quality replacement part designed specifically for JLG Scissor Lift models 1930ES, 2030ES, 2630ES, and 2646ES. This essential component ensures reliable electrical connections and optimal performance for your JLG scissor lifts, maintaining operational efficiency and safety.

The JLG Cable Harness (Part #1001096707) is a complete wiring assembly that acts as the central nervous system for the electrical and control circuits in specific JLG scissor lift models. It is a critical OEM (Original Equipment Manufacturer) component that ensures reliable communication between the operator's controls, sensors, power source, and drive functions.

Key Features & Specifications

• Genuine JLG Part: Manufactured to JLG's exact engineering specifications, guaranteeing perfect fit, electrical compatibility, and reliability.

• Part Number: 1001096707 (This is the essential identifier for ordering the correct harness).

• Type: Cable Harness or Wire Harness. This is a pre-assembled set of wires, connectors, terminals, and conduits that form a complete wiring loom.

• Condition: New (100% genuine replacement part).

• Function: It transmits power and electrical signals throughout the machine, connecting components like:

  • Platform Control Box (Upper Controls)

  • Ground Control Box (Lower Controls)

  • Drive Motors

  • Lift Actuation Solenoids

  • Battery

  • Sensors (e.g., platform tilt, pothole guard)

  • Diagnostic Ports

Core Functions & Applications

This harness is essential for the proper and safe operation of the scissor lift. Its primary applications include:

1. Electrical System Replacement & Repair:

   • Complete Overhaul: Used to replace the entire main wiring loom of the scissor lift when it has suffered widespread damage due to wear and tear, rodent damage, corrosion, or electrical faults.

   • Troubleshooting: Replacing a faulty harness is often the solution to persistent, intermittent, and complex electrical problems that are difficult to trace to a single wire.

2. Ensuring Machine Safety and Reliability:

   • Signal Integrity: A damaged harness can cause incorrect signals, leading to erratic machine behavior (e.g., uncommanded movement, failure to operate) which is a major safety hazard. Replacing it restores reliable operation.

   • Circuit Protection: The harness is designed to integrate correctly with the machine's fuses and relays, protecting components from electrical overloads.

3. Maintenance and Uptime:

   • Minimizing Downtime: For rental companies and service shops, swapping a faulty harness with a new pre-assembled unit is often faster and more reliable than diagnosing and repairing individual wires, getting the machine back to work quickly.

   • Preventative Maintenance: May be replaced during a major refurbishment to ensure the electrical system's longevity matches that of the rebuilt mechanical components.

Compatibility

This specific part number (1001096707) is designed by JLG to be compatible with the following scissor lift models:

• JLG 1930ES

• JLG 2030ES

• JLG 2630ES

• JLG 2646ES

(The "ES" in the model name typically stands for "Electric Scissor")

It is crucial to verify your machine's model and serial number before purchase, as using an incorrect harness can lead to malfunction and safety issues.

Why Choose a Genuine JLG Harness?

• Perfect Fit: Connectors and wire lengths are exact, ensuring easy installation without modification.

• Correct Specifications: Wires are the correct gauge (thickness) for the current they carry, and the harness includes necessary shielding and protection.

• Safety & Compliance: Guaranteed to meet the original safety and performance standards of the equipment.

• Durability: Built with OEM-grade materials to withstand the vibrations, moisture, and temperature cycles of a construction environment.